Demystifying electrification

Electrified equipment and machinery like conveyors, robotic arms, and battery-powered tools and equipment.

• Electric Motors: Traditional combustion engines and hydraulic systems are being replaced with electric motors in various machinery, such as forklifts, conveyors, and robotic arms. Electric motors are more energy-efficient and require less maintenance.
• Battery-Powered Tools: The shift to battery-powered tools and equipment reduces the reliance on fossil fuels. Advances in battery technology, such as lithium-ion batteries, have increased the efficiency and longevity of these tools.

EVs for both in-plant and in-factory use (e.g. forklifts) and logistics and delivery (e.g. short-haul or ‘last-mile’ vans and other cargo vehicles like e-cargo bikes).

• Industrial Vehicles: The adoption of electric vehicles (EVs) for transportation within manufacturing plants, including electric forklifts and automated guided vehicles (AGVs), is increasing. This reduces emissions and operating costs.
• Logistics and Delivery: Electrification of delivery trucks and other logistics vehicles helps in reducing the carbon footprint and operational costs for manufacturing firms.

Advanced manufacturing technologies including electrically powered Additive Manufacturing (3D Printing), which enables the production of complex parts with less waste and reduced energy consumption.

• Additive Manufacturing (3D Printing): Electric-powered 3D printers are revolutionising the manufacturing process by enabling the production of complex parts with less waste and reduced energy consumption.
• Automation and Robotics: Electrically powered automation and robotic systems are enhancing production efficiency and precision in manufacturing processes.

Electrification of heating processes including induction heating for metal forging and welding, and a shift from traditional gas-powered furnaces to electric furnaces in industries such as steel and glass manufacturing.

• Induction Heating: Induction heating is being used for various industrial processes, such as metal forging and welding, as it is more energy-efficient and provides precise temperature control.
• Electric Furnaces: The shift from traditional gas-powered furnaces to electric furnaces in industries such as steel and glass manufacturing helps in reducing carbon emissions and improving energy efficiency.

Renewable energy sources like solar panels and wind turbines integrated into your operations to power all your new electric devices.

• Solar and Wind Power: Manufacturing facilities are increasingly integrating renewable energy sources like solar panels and wind turbines to power their operations. This reduces dependency on non-renewable energy sources and lowers overall energy costs.
• Energy Storage Systems: store excess energy generated from renewable sources, ensuring a steady and reliable power supply.

Electric motors and systems are generally more energy-efficient than their fossil fuel counterparts, leading to reduced energy consumption and lower operating costs.

Electric systems offer better control and precision, improving the quality and consistency of manufactured products.

Electrified automation and robotic systems increase production speed, accuracy, and flexibility, enabling more efficient manufacturing processes.

Electric systems and transport typically have fewer moving parts and require less maintenance compared to fossil-fuel alternatives.

Electric machinery can contribute to enhanced workplace safety and comfort, tending to operate more quietly and with reduced emissions over fossil-fuelled alternatives.

Electrification helps companies comply with increasingly stringent environmental regulations and standards, and may enable companies to qualify for financial incentives, grants, and subsidies.